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Differential Controlled Systems

Differential controller operated system: The direct pumped system, illustrated in Figure 1, has one or more solar energy collectors installed on the roof and a storage tank somewhere below, usually in a garage or utility room.

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A pump circulates the water from the tank up to the collector and back again. This is called a direct (or open loop) system because the sun's heat is transferred directly to the potable water circulating through the collector tubing and storage tank; no anti-freeze solution or heat exchanger is involved.

This system has a differential controller that senses temperature differences between water leaving the solar collector and the coldest water in the storage tank. When the water in the collector is about 15-20° F warmer than the water in the tank, the pump is turned on by the controller. When the temperature difference drops to about 3-5° F, the pump is turned off. In this way, the water always gains heat from the collector when the pump operates.

A flush-type freeze protection valve installed near the collector provides freeze protection. Whenever temperatures approach freezing, the valve opens to let warm water flow through the collector. The collector should also allow for manual draining by closing the isolation valves (located above the storage tank) and opening the drain valves.

Automatic recirculation is another means of freeze protection. When the water in the collector reaches a temperature near freezing, the controller turns the pump on for a few minutes to warm the collector with water from the tank.

Material from: Florida Solar Energy Center
Credits:
John Harrison & Tom Tiedeman FSEC-EN-9 Revised May 1997

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